Common mistakes when exporting wall thickness 3D models include inconsistent thickness across surfaces, using incompatible export formats, and not fixing non-manifold geometry. Inconsistent thickness leads to printing/machining errors, while unoptimized formats (e.g., STL) can lose thickness data. Non-manifold issues (overlapping faces) render models unusable in tools like 3D slicers. Before exporting, use Blender/MeshMixer to check thickness uniformity and test files in your target software to catch problems early.
